Solution Proposal from Mitutoyo

Are You Frustrated with Your Current On-Site Quality System?

　- Shop floor CNC Coordinate Measuring Machine MiSTAR555

As demand for higher quality increases, the need for robust in-process inspections is rising—not just for shipment inspections but to prevent defective products from advancing to the next stage of production.

In many cases, measurement relies on traditional tools and gauges. Are you facing challenges in achieving accurate and efficient inspections?

Below are some solutions to common in-process measurement challenges with Mitutoyo's MiSTAR CMM.

Challenges:

• Frequent setup changes during inspection with measuring tools and gauges can lead to operator errors.

• Special jigs become unusable with new product designs or design changes, causing variations due to fixing errors.

• Significant time is required to review historical data when a failure occurs, delaying resolution.

Minimizing Operator Errors from Setup Changes

Do you have many setup changes, such as changing the measuring tool or gauge for each measurement, leading to operator errors?

With MiSTAR, measurement part programs can be automatically executed by simply scanning a QR code, eliminating the need for setup changes and significantly reducing the risk of operator errors.

Reduces operator errors without any setup changes

Effortless Pre-Measurement Preparation: Minimize Fixing Errors

Struggling to secure workpieces properly, especially for first-time setups or after design changes? Fixing methods often lead to variations in measurement results.

Mitutoyo's innovative fixing jig leverages CAD data from design drawings to determine the ideal combination of fixtures, supported by specialized software. Operators simply assemble the block jig following step-by-step instructions, ensuring optimal pre-measurement preparation with ease.

This approach not only reduces the time required for preparation but also minimizes measurement variations caused by fixing errors.

Additionally, traditional specialized jigs often become obsolete after design changes. Mitutoyo's modular fixing jigs, assembled from interchangeable parts, adapt seamlessly to design modifications, offering long-term flexibility and value.

Anyone can easily assemble the fixture by following the instructions, minimizing variations caused by positioning or setup errors.

Effortless Data Storage for Rapid Record Reviews

Storing measurement results on paper can make reviewing records time-consuming, especially when addressing issues. On-site CNC 3D measuring machines simplify this by exporting results as PDFs or CSV files, allowing for quick and efficient digital storage. Digitizing measurement data significantly reduces review times, improving response times and overall operational efficiency.

Reduce record-checking time during problem-solving by exporting data as a PDF or CSV file.

Need help solving a measurement problem? Contact us anytime!

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