Solution Proposal from Mitutoyo

Are You Satisfied with Your Projector or Manual Vision Measuring Machine?

　-Manual Vision Measuring Machine　Quick Image Series

To consistently deliver top-quality products, thorough pre-shipment inspections are essential.

Are you encountering any of the following challenges with your projector or manual Vision Measuring Machine?

Challenges:

• Variability in measurements due to inconsistent skill levels among quality inspectors.

• The need to measure dimensions and positions not only in the stage moving direction but also along diagonal directions.

• Difficulty in identifying measurement points due to hard-to-see edges, especially on materials like white or black resin molded products.

Reducing Individual Error in Measurement

When measurement points rely heavily on an inspector’s skill level, product quality assurance can be significantly impacted. While written procedures and guidelines exist for quality inspectors, visual identification of edge positions often requires experience to achieve consistency.

Experience plays a vital role in stabilizing the visual identification of measurement points (edges). However, to eliminate individual errors and ensure consistent results regardless of the inspector, the Quick Image system offers an effective solution. With its touch screen interface, desired edge positions can be automatically detected by simply touching near the measurement point.

This tool reduces variations in measurement skills among quality inspectors, enhancing overall quality assurance.  Additionally, Quick Image simplifies large batch inspections with pattern search, which automatically detects the number and orientation of workpieces to perform a series of measurements without the need for precise positioning or orientation.  This significantly reduces inspection times and improves efficiency.

Reducing the Time Required to Change the Setup of Your Inspections. 

If you’re only measuring end-to-end distances and relying on multiple tools for other inspection items, you could be wasting valuable time on setup changes.

With advanced capabilities to measure angles, PCD, elongated holes, and geometric tolerances, you can significantly reduce setup change times and streamline your inspection process.

Workpieces that are Visually Challenging to Measure can now be Accurately and Efficiently Handled

Are you struggling with measurement points located on chamfered surfaces or challenging white or black resin components—areas that seem measurable only with direct overhead lighting? Have you resigned yourself to manual inspections because no other solution seems to work?

Mitutoyo's Quick Image redefines what’s possible. With its advanced telecentric lens, versatile lighting options, and high-precision edge detection, it delivers crystal-clear measurements, even under challenging conditions. Say goodbye to “impossible” measurement points.

If your current projector or manual vision measuring system yields poor results or fails to provide readings, it’s time to explore what Mitutoyo can offer. Elevate your measurement accuracy and efficiency to a new standard.

Reliable Traceability

Traceability to national standards is a critical factor that directly impacts the reliability of measurement results. Without traceability, the credibility of these results can be compromised.

Mitutoyo owns advanced length standards, which are directly traceable to NIST, the United States' national standards.  This ensures the highest level of precision and reliability in our measurement instruments. By calibrating the standards used for measurement equipment calibration, Mitutoyo ensures and maintains traceability across a wide range of measurement tools, supporting customers in achieving consistent and dependable results.

Need help solving a measurement problem? Contact us anytime!

Related Solutions and Applications

Quick Image - Manual Vision Measuring System

The Quick Image is a manual image measuring system designed for convenient shipping inspections. With a single click, it efficiently measures multiple workpieces on the screen using advanced pattern-searching capabilities.

Quick Vision Active Series - CNC Vision Measuring System (Entry Model)

The Quick Vision Active offers a user-friendly solution for measurements beyond the capabilities of microscopes and profile projectors, providing high-speed, efficient, and automated measurement while minimizing human error.

PJ-PLUS Series - Profile Projector

The PJ-PLUS is a durable, energy-efficient profile projector designed for shop-floor use, featuring LED lighting that resists dust adhesion and prevents mist formation for reliable performance in demanding environments.